The Hell Ya Beller Fun with hot, pointy, sharp, and caustic stuff.

27Aug/115

Mendel build bed rebuilt….and a new build surface.

 

I've been using kapton as the build surface but I accidently gouged it after my Z-axis home switch got bumped out of position.  200mm sheets with adhesive aren't cheap so I started looking for alternatives.  It occurred to me that window tinting film is cheap, easy to find, and pretty durable.  It also has an adhesive.   Surprisingly, I didn't find any references to tinting film on the reprap wiki or forum.

Car windows can get pretty hot parked in the sun, but I wasn't sure the material would handle 100+ celsius.  A little research on Google tells me the stuff is vinyl but that doesn't help much.  Kind of like calling Bigfoot a 'critter' - Might be true, but ain't really saying much.

There's lots of manufacturers but the websites are thin on details about the plastic.  The wikipedia page is also weak in this area.

3M seems to be the big player and their site did have an MSDS.  Their film is PET with a metal oxide coating.  Score! -  PET has a melting point around 250C.

I called a local tinting retailer and they gave me enough scraps to easily cover 8 or 10 build plates, way more than I need.  I got samples of two different thicknesses.

My first attempt was just to clean the glass well, peal and stick.  What looks like water droplets are actually air bubbles.  But, my first test prints were very positive.  ABS stuck as well as it did to kapton and separated easily as the bed cooled.

My next attempt, after googling a bit, was to clean the class and then spray with a mild soap solution.  Then peal the film and lay it onto the wet glass.  Squeegee the water out.  Much better.  But when I heated it, I got some large bubbles.  I assume trapped water is boiling.  Perhaps I should lay it in the sun for a few hours/days before heating it.....